Adhesives

Bond-Ply 800

Features & Benefits

  • Thermal impedance: 0.60°C-in2/W (@50 psi)
  • High bond strength to most epoxies and metals
  • Double-sided, pressure sensitive adhesive tape
  • High performance, thermally conductive acrylic adhesive
  • More cost-effective than heat-cure adhesive, screw mounting or clip mounting

Description

Bond-Ply® 800 is a thermally conductive, electrically isolation double-sided tape. Bond-Ply® 800 is utilized in lighting applications that require thermal transfer and electric isolation. High bond strengths obtained at ambient temperature lead to significant processing cost savings in labor, materials and throughput due to the elimination of mechanical fasteners and high temperature curing.

Typical Applications include

  • Mount LED assembly to troffer housing
  • Mount LED assembly to heat sink
  • Mount heat spreader onto power converter PCB or onto motor control PCB
  • Mount heat sink to BGA graphic processor or drive processor

Properties

Typical properties of Bond-Ply 800
Properties Imperial Value Metric Value Test Method
Reinforcement Carrier Fiberglass Fiberglass ***
Color Gray Gray Visual
Typical Use Temp (°F) / (°C) -40 to 257 -40 to 125 ***
Thickness (inch) / (mm) 0.005, 0.008 0.127, 0.203 ASTM D374
Elongation (%45° to Warp and Fill) 70 70 ASTM D412
Tensile Strength (psi) / (MPa) 70 70 ASTM D412
CTE (ppm) 600 600 ASTM D3386
Glass Transition (ºF) / (ºC) 600 600 ASTM D3386
Typical properties of Bond-Ply 800
Electrical Imperial Value Metric Value Test Method
Dielectric Constant (1000 Hz) 4.0 ASTM D150
Volume Resistivity (Ohm-meter) 10^11 ASTM D257
Dielectric Breakdown Voltage - 0.005" (Vac) 4000 ASTM D149
Dielectric Breakdown Voltage - 0.008" (Vac) 4000 ASTM D149
Dielectric Breakdown Voltage - 0.011" (Vac) 6000 ASTM D149
Typical properties of Bond-Ply 800
Thermal Imperial Value Metric Value Test Method
Thermal Conductivity (W/m-K) 0.8 ASTM D5470
Typical properties of Bond-Ply 800
Pressure (psi) 10 25 50 100 200
TO-220 Thermal Performance (°C/W) 0.005" 5.0 5.0 4.8 4.3 4.2
TO-220 Thermal Performance (°C/W) 0.007" 1500 10 ASTM D412
TO-220 Thermal Performance (°C/W) 0.008" 5.0 5.0 4.8 4.3 4.2
Thermal Impedance (ºC-in2/W) 0.005" 0.63 0.62 0.60 0.58 0.57
Thermal Impedance (ºC-in2/W) 0.008" 0.63 0.62 0.60 0.58 0.57
Thermal Impedance (ºC-in2/W) 0.011" 0.78 0.74 0.72 0.71 0.71
TO-220 Thermal Performance (°C/W) 0.010" 6.2 6.0 5.6 5.3 5.2
Typical properties of Bond-Ply 800
Electrical Value Test Method
Flame Rating V-O U.L. 94
Typical properties of Bond-Ply 800
Adhesion Imperial Value Metric Value Test Method
Lap Shear @ RT (psi) / (MPa) (1) 150 1.0 ASTM D1002
Lap Shear after 5 hr @ 100ºC 150 1.0 ASTM D1002
  • (1) Tested per ASTM D1002 with aluminum lap shear samples, 75 psi applied for 5 seconds then pressure removed. 0.5 square inch Bond-Ply 800 sample.

Configurations

Configurations available

  • Sheet form, roll form and die-cut parts

Downloads

Data Sheet

Adhesives

Data Sheet

Bond-Ply 800

RoHS Certificate

Adhesives

RoHS Certificate

Bond-Ply 800

Halogen Testing Report

Adhesives

Halogen Testing Report

Bond-Ply 800

Safety Data Sheet (SDS)

Adhesives

Safety Data Sheet (SDS)

Bond-Ply 800
Thermal Management Videos

Thermal Management Videos

Watch how Thermal Management Materials perform and enrich your knowledge with our Videos.

Watch now