Lighting that takes the Heat

Staying bright and keeping cool

Lighting that takes the Heat

Thermal Materials for Lighting Equipment

The move from halogen and incandescent lighting to LEDs now extends far outside the realm of household use. Today, LEDs are used in consumer, architectural, industrial and automotive applications, just to name a few. Ensuring reliable and effective thermal control is critical to proper lighting function and product longevity. Managing the heat produced from multi-LED automotive headlamps, automating TIM processes for cost-effective consumer lighting and offering numerous material solutions for multi-function lighting fixtures, Henkel’s comprehensive thermal portfolio provides flexibility and performance for modern lighting manufacturers. Henkel has led the way in the lighting sector, first with GAP PADS for consumer lighting products, then with THERMAL CLAD (TCLAD) Insulated Metal Substrates for consumer and industrial products to our latest low volatility liquid GAP FILLER material with low outgassing to avoid lens fogging, which is particularly important in the automotive space. No matter what the lighting challenge, Henkel has you covered.

GAP PADS

Customized Sizes

GAP PADS are manufactured in a variety of standard dimensions and thicknesses, but can also be customized for specific application requirements.

 

Available as custom die cut parts with the ability to individualize thickness and constructions, GAP PADS are always fit for purpose to ensure optimized thermal control no matter what the application.

More GAP PAD Advantages

  • Custom sizes
  • Soft and compliant
  • Compliancy
  • Silicone-free options

GAP FILLERS

Automation-enabled High Throughput - Icon

Automation-enabled High Throughput

When speed, high throughput and exceptional thermal control are the challenges, GAP FILLERS are the solution. Applied via automated dispensing systems, GAP FILLERS facilitate high-volume production speeds while sacrificing nothing in the way of thermal management capability. Two-part GAP FILLERS are dispensed quickly, flow in and around even the most delicate circuitry, form in place and compensate for the large tolerances between the heat-generating device and its housing or heat sink counterpart.

More GAP FILLER Advantages

  • Automation-enabled High Throughput
  • Low labour
  • Improves reliability
  • Low-volatility formulations

SIL-PADS

Why SIL-PADS?

  • Excellent thermal performance
  • Clean, mess-free alternative to grease
  • More cost-effective than ceramic
  • Provides electrical shorting resistance
  • Simplified, clean application
  • Customizable for various applications

LED Applications

New LED Solutions Guide Shows How Bergquist Keeps Power LEDs Bright And Reliable. The 6-page, 4-color brochure outlines the advantages of using Thermal Clad and other Bergquist thermal materials in Power LED environments. It not only outlines the standard LED package types, but offers an excellent technical overview of the challenges Power LEDs face today.


Thermal Management for LED Applications brochure

Thermal Management for LED Applications

Download

LED Partner

For more information and additional support visit our certified partner Osram at www.ledlightforyou.com and learn more about innovative LED lighting technology.

Go to “Light for you”-website

Our recommended Thermal Management Products

GAP PAD

GAP PAD VO

Learn more about GAP PAD VO a thermally Conductive, Reinforced, Soft “S-Class” Gap Filling Material

  • Thickness (inch) / (mm): 0.020 to 0.250 / 0.508 to 6.350
  • Hardness (Bulk Rubber) (Shore 00): 40
  • Volume Resistivity (Ohm-meter): 10^11
  • Thermal Conductivity (W/m-K): 0.8

GAP PAD 1000SF

Learn more about GAP PAD 1000SF a fiberglass-carrier, silicone-free polymer pad

  • Thickness (inch) / (mm): 0.010 to 0.125 / 0.254 to 3.175
  • Hardness (Bulk Rubber) (Shore 00): 40
  • Volume Resistivity (Ohm-meter): 10^10
  • Thermal Conductivity (W/m-K): 0.9

GAP PAD 2200SF

Learn more about GAP PAD 2200SF a fiberglass-carrier, silicone-free polymer pad

  • Thickness (inch) / (mm): 0.010 to 0.125 / 0.254 to 3.175
  • Hardness (Bulk Rubber) (Shore 00): 70
  • Volume Resistivity (Ohm-meter): 10^8
  • Thermal Conductivity (W/m-K): 2.0

GAP PAD 3004SF

Learn more about GAP PAD 3004SF a permanent liner, silicone-free polymer pad

  • Thickness (inch) / (mm): 0.010 to 0.125 / 0.254 to 3.175
  • Hardness (Bulk Rubber) (Shore 00): 70
  • Volume Resistivity (Ohm-meter): 10^11
  • Thermal Conductivity (W/m-K): 3.0

GAP PAD HC 3.0

Learn more about GAP PAD HC 3.0 a fiberglass-reinforced, silicone-based pad

  • Thickness (inch) / (mm): 0.020 to 0.125 / 0.508 to 3.175
  • Hardness (Bulk Rubber) (Shore 00): 15
  • Volume Resistivity (Ohm-meter): 10^10
  • Thermal Conductivity (W/m-K): 3.0

GAP PAD VO Ultra Soft

Learn more about GAP PAD VO Ultra Soft a polyester-based, thermally conductive insulation material

  • Thickness (inch) / (mm): 0.020 to 0.250 / 0.508 to 6.350
  • Hardness (Bulk Rubber) (Shore 00): 5
  • Volume Resistivity (Ohm-meter): 10^11
  • Thermal Conductivity (W/m-K): 1.0

GAP PAD HC 5.0

Learn more about GAP PAD HC 5.0 a fiberglass-reinforced, silicone-based pad

  • Thickness (inch) / (mm): 0.020 - 0.125 / 0.508 - 3.175
  • Hardness (Bulk Rubber) (Shore 00): 35
  • Volume Resistivity (Ohm-meter): 10^10
  • Thermal Conductivity (W/m-K): 5.0

GAP FILLER

GAP FILLER 1500 (Two-Part)

Two-part, liquid gap-filling material with high-shear thinning for ease of dispensing

  • Pot Life @ 25ºC (min): 60 min
  • Cure @ 25ºC (hrs): 5 hours
  • Cure @ 100ºC (min): 10 min
  • Thermal Conductivity (W/m-K): 1.8
  • Volume Resistivity (Ohm-meter): 10^10
  • Shelf Life @ 25ºC (months): 6

GAP FILLER 1500LV

Two-part, liquid gap-filling material with significantly lower levels of silicone outgassing

  • Cure @ 25ºC (hrs): 8
  • Cure @ 100ºC (min): 10
  • Thermal Conductivity (W/m-K): 1.8
  • Volume Resistivity (Ohm-meter): 10^10
  • Shelf Life @ 25ºC (months): 6

GAP FILLER 3500LV

Learn more about GAP FILLER 3500LV a high-performance, two-part, liquid gap-filling material with significantly lower levels of silicone outgassing

  • Cure @ 25ºC (hrs): 240
  • Cure @ 100ºC (min): 30
  • Thermal Conductivity (W/m-K): 3.5
  • Volume Resistivity (Ohm-meter): 10^10
  • Shelf Life @ 25ºC (months): 5

SIL-PAD

SIL-PAD 400

Learn more about SIL-PAD 400, the original fiberglass-reinforced, siliconebased insulator

  • Thickness (inch) / (mm): 0.007, 0.009 / 0.178, 0.229
  • Dielectric Breakdown Voltage (Vac): 3500, 4500
  • Volume Resistivity (Ohm-meter): 10^11
  • Flame Rating: V-O

SIL-PAD 900S

Learn more about SIL-PAD 900S an high Performance Insulator for Low-Pressure Applications

  • Thickness (inch) / (mm): 0.009 / 0.229
  • Dielectric Breakdown Voltage (Vac): 5500
  • Volume Resistivity (Ohm-meter): 10^10
  • Flame Rating: V-O

SIL-PAD 1200

Learn more about SIL-PAD 1200 an high-performance, fiberglass-reinforced, silicone-based insulator

  • Thickness (inch) / (mm): 0.009 to 0.016 / 0.229 to 0.406
  • Dielectric Breakdown Voltage (Vac): 6000
  • Volume Resistivity (Ohm-meter): 10^9
  • Flame Rating: V-O

SIL-PAD 2000

Learn more about SIL-PAD 2000 an high-performance, fiberglass-reinforced, silicone-based insulator. Designed for military and aerospace applications

  • Thickness (inch) / (mm): 0.010 - 0.020 / 0.245 - 0.508
  • Dielectric Breakdown Voltage (Vac): 4000
  • Volume Resistivity (Ohm-meter): 10^11
  • Flame Rating: V-O

SIL-PAD 1500ST (Soft Tack)

Learn more about SIL-PAD 1500ST (Soft Tack) a low-pressure, high-performance, siliconebased insulator

  • Thickness (inch) / (mm): 0.008 / 0.203
  • Dielectric Breakdown Voltage (Vac): 3000
  • Volume Resistivity (Ohm-meter): 10^11
  • Flame Rating: V-O

Q-Pad 3

Learn more about Q-Pad 3 a fiberglass-reinforced, silicone-based grease replacement

  • Dielectric Breakdown Voltage (Vac): Non-Insulating
  • Volume Resistivity (Ohm-meter): 10^12
  • Flame Rating: V-O

Phase Change

Hi-Flow 300P

Learn more about Hi-Flow 300P a dry compound, coated on thermally-conductive polyimide film

  • Thermal Conductivity (W/m-K): 1.6
  • Phase Change Temp (°F) / (°C): 131 / 55
  • Volume Resistivity (Ohm-meter): 10^12
  • Dielectric Breakdown Voltage (Vac): 5000
  • Thickness (inch) / (mm): 0.004-0.005 / 0.102-0.127

Hi-Flow 650P

One side is naturally tacky. Coated on thermally-conductive polyimide film

  • Thermal Conductivity (W/m-K): 1.5
  • Phase Change Temp (°F) / (°C): 126 / 52
  • Volume Resistivity (Ohm-meter): 10^12
  • Dielectric Breakdown Voltage (Vac): 5000
  • Thickness (inch) / (mm): 0.0045 - 0.0055 / 0.114 - 0.140

TCF 1000ALH

Learn more about TCF 1000ALH a phase-change material coated on aluminum foil

  • Thermal Conductivity (W/m-K): 1
  • Phase Change Temp (°F) / (°C): 140 / 60
  • Thickness (inch) / (mm): 0.004 / 0.102

TCF 1000AL

Learn more about TCF 1000AL a phase-change material coated on aluminum foil

  • Thermal Conductivity (W/m-K): 1
  • Phase Change Temp (°F) / (°C): 140 / 60
  • Thickness (inch) / (mm): 0.003 / 0.076

TCF 4000

Learn more about TCF 4000 a non-silicone, reworkable phase-change material, free-standing film supplied between two release liners

  • Thermal Conductivity (W/m-K): 3.4
  • Phase Change Temp (°F) / (°C): 45 /

Loctite TCP 4000

Reworkable and repeatable phase change thermal interface material

  • Thermal Conductivity (W/m-K): 3.4
  • Phase Change Temp (°F) / (°C): 113 /

Adhesives

Bond-Ply 100

Learn morge about Bond-Ply 100 a fiberglass-reinforced pressure-sensitive adhesive tape

  • Thickness (inch) / (mm): 0.005, 0.008, 0.011 / 0.127, 0.203, 0.279
  • Lap Shear @ RT (psi) / (MPa): 100 / 0.7
  • Thermal Conductivity (W/m-K): 0.8

Bond-Ply 800

Learn more about Bond-Ply 800 a fiberglass-reinforced pressure-sensitive adhesive tape

  • Thickness (inch) / (mm): 0.005, 0.008 / 0.127, 0.203
  • Lap Shear @ RT (psi) / (MPa): 150 / 1.0
  • Thermal Conductivity (W/m-K): 0.8

Liqui-Bond EA 1805

Learn more about Liqui-Bond EA 1805 a two-component, epoxy-based, liquid-dispensable adhesive

  • Thermal Conductivity (W/m-K): 1.8
  • Volume Resistivity (Ohm-meter): 10^14
  • Shelf Life @ 25ºC (months): 6

Liqui-Bond SA 2000 (one-part)

One-component, thermally-conductive silicone adhesive

  • Viscosity (cps): 200,000
  • Thermal Conductivity (W/m-K): 2.0
  • Volume Resistivity (Ohm-meter): 10^11
  • Shelf Life @ 25ºC (months): 6

Solutions for every Need

We offer innovative, intelligent solutions for all categories to meet every requirement

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